Ultrasonic cleaning and maintenance mold cores and cavities of the molding
The operations subsequent to molding comprising periods of disassembly and cleaning of the mold. Ultrasonic Industrial Engineering designs and manufactures systems and ultrasonic cleaning machines dedicated to the cleaning of molds.
of MB
September 2010
In every sector, from the molding of aluminum (die-casting and gravity casting shell) for injection molding, coextrusion, backpressure or compression in the production of manufactured thermoplastic, thermoset polyurethanes for automotive and accessories for kitchen and household, cleaning of the molds is a critical step for optimal recovery of the functionality of the pressing surfaces. In the press, the mold is subjected to thousands of cycles in a high temperature and stressful for the material composing it and due to its shape, and this happens for each type of piece to be produced. "Release agents sprayed on fingerprints, grease, oil, limestone drains cooling, the charred residue of material, oxide gases and many other problems are factors that can reduce the lifespan of the mold and require full days of manual labor in the department dies, where employees are engaged with the urgent delivery of molds manutenzionati be reused on the presses, "as confirmed by Loris Puddu, owner of Ultrasonics Industrial Engineering.
Within minutes, the entire maintenance of the molds
Ultrasonic Industrial Engineering understands the needs of the mold. With an experience of twenty years the Milanese company has provided innovative solutions to hundreds of producers in all sectors.
"Our washing facilities and maintenance for molds and models VS Industry have solved a series very broad and diverse, often complex and can not be solved with traditional methods and machinery," said Loris Puddu.
The ultrasonic cleaning equipment VS carry out in a few minutes (5 - 10 min), the entire cycle of mold maintenance, this includes a hot wash with ultrasound, rinsing hydrokinetic, protection dewatering and drying the final.
"With our solutions - explains Puddu - the mold can be cleaned without removing it from the press, you do not need no adjustment and manual scraping and finishing the result is optimal since the ultrasonic wave generator digital microprocessor can penetrate into the recesses , blind holes, in the vents, in the undercut and all surfaces that are not visible to the naked eye. "
The ultrasonic cleaning operation, automatic and repetitive, ensures high quality and certainty of washing for many years, with security to protect sharp edges and surfaces are extremely delicate. The system has in fact been studied for these specific applications on the molds and includes the use of additives ecological (detergents and protective biodegradable 96%) which made it possible to eliminate hazardous solvents and acids for man and environment.
The ultrasonic washing machines are equipped with digital control panel and a new generation of ultrasound studied and developed in the plants of Ultrasonics Industrial Engineering. The systems are modular forms with standard and customized with special accessories and finishing products that are always ultrasonic Lombard manufactured in factories in this industrial manufacturer of washing machines.
"Virtually eliminate the costs of management time, no labor costs, maximum results in extra-time even on fast critical washes and heavy (calamine and carbonized oil), are important parameters in order to appreciate the support available in the Department molds using this series of machines ultrasound, "said Loris Puddu.
The areas commonly affected by maintenance activities
Molds for aluminum, zinc and light alloys (manufactured by turning and milling)
Molds for plastic materials (electrical, components for industries)
Moulds for rubber (seals, o-ring seal and technical articles)
Moulds for sintered alumina (glow plugs for boilers and pumps, rotary seals)
Moulds for polyurethane (components for cars and motorcycles)
Alloy molds for shoes (soles for shoes, sports shoes)
Dies for plastic (cables and wires, water pipes, plumbing, fiber optic)
Dies Aluminium (extruded alloy)
Responses to "Clean Print"